68% Defects Reduced with Real-Time Production Control System

A Need for Change 

Our client struggled to trace and control deviations in standard manufacturing parameters. Faulty batches were often rejected late in the process, leading to wasted time, money, and resources. Production teams lacked remote access to real-time production data and needed timely alerts to act quickly on critical issues.

Softude’s Role  

Softude implemented a real-time production control system. The solution allows operators, supervisors, and managers to monitor machine performance, track batch progress, and receive real-time alerts, all without being physically tied to a computer terminal. The system supports multiple user roles with secure authentication and authorization, ensuring controlled access based on responsibilities. It captures plant-wise, block-wise, and machine-wise data at regular intervals, enabling users to track performance, spot issues early, and make timely decisions. Built for rugged factory environments, the tablet-based interface reduces space usage and eliminates issues caused by drug powder interfering with traditional computer hardware.