AI for predictive maintenance in manufacturing reduces downtime, maintenance costs, and saves you from frequent repairs. It gives insights into your assets’ health in advance and tells when the machine part will fail or wear out and what caused its failure.
AI-powered predictive maintenance reduces unexpected breakdowns, keeping vehicles and equipment operational and boosting productivity.
AI suggests the best times for maintenance, reducing unnecessary repairs and ensuring smoother operations.
By predicting failures before they happen, AI prevents major breakdowns and helps lower the cost of warranty claims.
AI provides insights into machine performance, allowing early detection of issues that affect longevity.
43% Savings on Warranty Repairs Through AI-Powered Predictive Maintenance
About Our Client
Our client is a global leader in the commercial vehicle manufacturing industry. For over two decades, they have been manufacturing high-performing trucks, buses, engineering components, and power solutions in their country-wide facilities. These vehicles and solutions are fuelling the economies of many countries across the globe.
The Need
Reliable commercial vehicles are the lifeblood of many businesses’ operations. Even a single unexpected breakdown can lead to costly repairs and significant disruptions. To minimize these risks and reduce costs, our client relies on traditional telematics systems to monitor the health of their entire fleet. While these systems provide valuable updates on vehicle performance and allow for scheduled maintenance, they primarily focus on identifying existing issues rather than predicting future failures. This reactive approach increased vehicle downtime, and technician workloads, and limited the personalized service offerings to the customers.
Our Solution
Softude created an AI solution for predictive maintenance in manufacturing that provides a real-time view of the health and performance of vehicles. It works on 10^8 records per day including both historical and real-time contextual data on various parameters such as engine temperature and fuel consumption. Analyzing this huge amount of data gave insights into which vehicle models and their components or parts require immediate maintenance and also those that will wear out in the future. The maintenance team gets this info as early as 3 weeks so that they can prevent those issues from halting vehicles' operation.
Benefits
Our experts can craft the perfect solution for your business. Just let us know, and we'll make it work for you!
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